In aerospace and defense operations, many chemicals cannot be stored or applied using standard packaging. Certain adhesives, sealants, surface prep chemicals or high-performance fluids require custom-engineered packaging formats adapted to the specific constraints of manufacturing, assembly, or maintenance (MRO).
At ADDEV Materials, we design and manufacture Unique Packages: bespoke, engineered solutions developed to solve challenges such as operator exposure, difficult mixing ratios, on-wing application, contamination risks or complex ergonomics.
Whether you need a unique geometry, a multi-compartment design, a specialized dispensing method or a fully customized kit, our engineers develop packaging tailored to your chemical, your environment and your process.
Standard chemical containers are not always suitable for high-precision, safety-critical aerospace applications. Unique Packages offer major advantages:
Zero contamination – sealed, engineered systems protect sensitive formulations.
Operator safety – minimized hazmat exposure during mixing, handling or application.
Application precision – packaging designed around the exact usage process.
Optimized material usage – reduced product waste and accurate single-dose formats.
Compliance & documentation – fully traceable formats meeting aerospace standards.
Adapted ergonomics – packaging built to fit specific production or MRO environments.
Unique Packages transform complex chemical applications into safe, repeatable and compliant processes.
ADDEV Materials and Andpak combine aerospace chemical expertise with advanced packaging engineering to design unique, non-standard formats.
1. Custom Geometry Containers
Tailor-made shapes, dimensions and volumes adapted to:
confined spaces,
on-wing access,
assembly line ergonomics,
automated dispensing systems.
2. Multi-Compartment Systems
Ideal for bi-component or reactive chemicals requiring separation until activation.
Examples:
burst-seal systems,
clip-pak systems,
frangible-seal technology,
sequential mixing chambers.
3. Pre-Measured & Single-Dose Packaging
Single-use packaging ensuring:
precise mix ratios,
no leftover contamination,
simplified workflow for technicians.
4. Kits & Job-Ready Sets
Custom kits combining multiple chemical formats (tubes, sachets, wipes, pens) for:
cabin repair sets,
MRO maintenance kits,
structural bonding repair kits,
line-side assembly kits.
5. Ergonomic & Application-Specific Tools
Packaging paired with tools designed to improve application comfort and precision:
integrated applicators,
narrow-space dispensing solutions,
long-reach or angled designs.
Each solution is engineered after studying your process, workstation, chemical formulation, and OEM requirements.
Unique Packages are particularly suited to chemicals that require special handling or complex application procedures:
Adhesives & Sealants
Bi-component systems, sensitive epoxies, polysulfides or structural bonding materials that require controlled mixing and exposure-free handling.
Primers & Activation Systems
Chemicals requiring enclosed dispensing or contamination control.
Specialty Lubricants & Fluids
Used in critical mechanisms, actuators, hinges or hydraulic systems.
Surface Treatments & Coatings
Chemicals needed in confined geometric areas or requiring precise localized dosing.
High-Precision Repair Compounds
Products used for composite repair, cabin interior touch-ups or on-wing inspections.
Our lab validates chemical compatibility, stability and shelf-life for each custom format.
We rely on advanced processes to design and manufacture non-standard packaging:
Premixing & frozen packaging
Degassing & void-free filling
Precision blending & homogenization
Cleanroom (ISO-class) filling
Batch traceability & serialized labeling
Documentation packages for OEM & MRO audits
Supply chain integration for global deployment
Each Unique Package is produced under the same standards as our certified aerospace facilities.
All custom formats follow strict aerospace requirements and certifications
Transport and handling of dangerous goods in aviation.
Quality management systems for aerospace and defense.
Environmental and chemical safety compliance.
Airbus AIMS, Boeing BMS, Safran, and Rolls-Royce standards.
Our packaging ensures complete documentation readiness for regulated aerospace workflows.
Across aerospace OEM and MRO programs, Unique Packages deliver proven operational benefits:
–30% rework and QA rejections
+40% operator efficiency
–50% chemical consumption
Reduced worker exposure
Consistent, controlled application
Lower total cost of ownership
These advantages make Unique Packages one of the most impactful upgrades for chemical handling in aerospace operations.
Need a packaging format adapted to your unique chemical or application process?
Our engineers will design a custom packaging solution that meets your safety, compliance and productivity requirements.
Unique Packages are fully customized chemical packaging formats designed for specific aerospace applications where standard containers are not suitable.
Adhesives, sealants, primers, activators, specialty lubricants, repair compounds and surface treatments can all be packaged in tailor-made formats.
Custom packaging reduces exposure risks, improves precision, ensures compliance, eliminates waste and adapts to complex manufacturing or MRO environments.
Yes. We design multi-chamber packages, burst-seal systems, clip-pak formats and sequential mixing solutions for reactive or two-part chemicals.
Yes. Custom kits can include tubes, pouches, wipes, pens or any custom format required for MRO, cabin repair or line-side assembly.
Yes. All formats are produced under EN/AS 9100, comply with IATA, REACH, and meet major OEM specifications such as Airbus AIMS and Boeing BMS.
